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Aster’s Raipur Unit-II Plant located at Bumiya Sankara, about 30 km from Raipur along the Highway towards Bilaspur. It is spread over an area of 1,82,110 sq. m and has a production capacity of 24,000 MT per annum for the manufacturing of Lattice Type Transmission Towers, Telecom Towers, Broadcast Towers and Wind Mill Towers.

Considering that the quality of the products from any manufacturing facility depends on the  infrastructure, Aster’s manufacturing facilities at the Raipur Unit-II is organized in very well planned and well engineered layouts. Lattice Tower manufacturing facility is equipped with very efficient and automated production equipment. The products manufactured at the plant meet stringent global standards.

Raipur Unit-II Manufacturing Facility (Plant)

The Plant has a well equipped with in house Quality Lab to check Mechanical and Chemical parameters of the raw material. It has:
  • Manufacturing capacity of 24,000 MT per annum
  • Galvanizing Plant capacity of 24,000 MT per annum
  • Easy access to expert and skilled manpower from Raipur
  • Availability of large storage area for raw materials and finished products
  • Manufacturing facility is ISO 9001:2008 certified
  • Production facility is approved by:
    • BSNL and Telecom Operators for Telecom Towers
    • State Electricity Boards for manufacture of Power Transmission Towers

Fabrication Process

  • All Tower parts are manufactured on Semi Automatic Machines
  • Other Operations are automated
  • Special Jigs and Fixtures for Hydraulic Presses to ensure the bent items are precise and built without distortion
  • Various material handling equipments like the EOT cranes and Mobile cranes are utilized for handling steel and tower parts

Galvanization Process

Raipur Unit-II Manufacturing Facility has two Galvanizing Plants with the state of the art galvanization technology and automatically controlled Zinc Bath. The Galvanizing Plant have a galvanization capacity of 24,000 MT per annum and are equipped with sophisticated in-house laboratory for testing of Chemical parameters. The controlled treatment of the galvanizing process includes degreasing, pickling and fluxing for an ideal reaction between Steel and Zinc resulting in a homogeneous galvanization. The pre-heating chamber further ensures uniform drying and pre-heating of steel to give an excellent surface finish and uniform coating of Zinc.

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